Car Care


Windshield Polishing
Removing scratches and repairing hairline fractures
Created by Tom MorrWindshield damage is a year-round phenomenon, but it seems to happen more often in winter. Aside from the projectiles ejected from tire treads onto cold glass, many people scratch their own windshield when they turn on the wipers and discover that the rubber has deteriorated. Metal on glass leaves a scratch.
Safety First
Anything that obstructs the driver's vision is a safety issue. We all know this, but most of us live with scarred windshields until we either get cited or suffer migraines from blurred vision. Replacement windshields can cost $200 or more depending on vehicle. Since this is often less than our insurance deductibles, we keep driving with dinged glass.
Luckily, scratched windshields can sometimes be repaired. Just as scratches in paint can often be buffed out, hairline cracks in glass can be polished away by the adventurous do-it-yourselfer.
Easy Fix
Glass polishing kits come with the necessary components to polish out front windshield scratches and hairline cracks with an electric drill. Worthy candidates for the procedure are any scratches or cracks that are shallow enough to not catch a fingernail.
The accompanying photos show how a typical polishing kit works. This system's caveats are that the renewal is intended for front windshields only (other kits are intended for any glass surface), and working temperature should be between 60 and 90 degrees F and the same on both sides of the glass (don't work in direct sunlight). Finally, cleanliness takes on the usual importance: protect all painted surfaces from the polishing compound and keep the compound itself free from contamination.
An hour of time and $20-$35 for a glass polishing kit can be worthwhile investments compared to the cost of a new windshield.

Step 1
Windshield scratches and freckles can severely affect visibility. Shallow scratches and dings can sometimes be polished out at home.
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Step 2
Window polishing is intended for surface scratches that aren't deep enough to catch your fingernail. This scratch is too deep, but it works well for photographic purposes.
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Step 4
Outline the scratch using masking tape inside the windshield. Make twonot onelines on either side of the scratch a polishing-bob width apart.
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Step 5
Soak the felt end of the polishing bob in warm water for about a minute while mixing the polishing compound with warm water per the instructions. Stir thoroughly until the mixture is smooth.
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Step 7
Protect all non-glass surfaces, then apply the compoundwhich is similar to jeweler's rougeover the scratch, using the tapes lines as guides.
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Step 8
Polish over the area with the flat portion of the felt bob at about 400-600 rpm drill speed, using a back-and-forth motion and even pressure.
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Step 9
Remove polishing residue with a sponge and water, then use glass cleaner. Inspect the scratch and repeat the polishing process if necessary.
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